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Hands-on Training

Antibody Manufacturing Process Hands-on Training

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Classification Lecture Contents Equipments
Mammalian Cell Culture 5L Bioreactor Hands-on Traning
(Bench-top)
  • Bioreactor Cultivation, Growth Curve
  • DO, pH, temperature, rpm realationship practice
  • 5L Pilot bioreactor Disassembly/Assembly
  • 5L bioreactor
50L Bioreactor Hands-on Traning
(Wave)
  • Bioreactor Setup
  • Bioreactor Filing
    • Water-for-injection(WFI): Medium and Culture Fluid Replacement
    • Utilization BioWelder and Tube Sealer
  • Bioreactor Operation & Sampling
  • Peristaltic pump
  • Bio-welder
  • Tube sealer
  • 50L Wave bioreactor
200L Bioreactor Hands-on Traning
(SUB Pilot)
  • Inspection of Disposable Bag (SUB)
  • Tagging of SUB Lines and Components
  • SUB Installation into Housing and Connection to Various Connector Skids
  • Explanation of the Control System
  • 200L SU Pilot Bioreactor
Single-Use Technology
  • Disposable technology
    • Understanding Functions and Performing Operations of Various Aseptic Conncetors, Peristaltic Pumps, Welders, and Sealers
  • Bag integrity test
    • Hands-on Practice for Air Injection into Disposal Bag (SUB)
    • Using a Single-Use System Integrity Tester to Check for Flow Rate Changes and Bag Leaks
  • BioWelder
  • TubeSealer
  • Peristaltic pump
  • Bag integrity tester
Clarification (POD & Centrifuge)
  • POD Installation and Flushing Practice
  • Understanding, Disassembly, and Assembly of Centrifuges
    • Comparison of Tubular and Disk track centrifuge
    • Tubular centrifuge Disassembly/Assembly
  • filter
  • POD
  • Tubular centrifuge
  • Disk track centrifuge
Purification

Chromatography

(Lab- scale)

  • Understanding and Operating Lab-scale Chromatography Systems
  • Lab scale chromatography system
  • Chromatography Process Columns
Understanding Chromatography (Process-scale) & Column
  • Understanding and Operating Process-scale Chromatography Systems
  • Lab-scale column Disassembly/Assembly
  • Understanding Pilot-scale column
  • Understanding Column performance test
  • Chromatography Process Columns
  • Chromatography Process system
  • XK column
Filter Integrity Test
  • Basic Explanation of Filter Integrity Testing
  • Housing Disassembly/Assembly
  • Hands-on Filter Integrity Testing
  • filter
  • filter housing set
  • Filter integrity tester
Drug Product TFF
  • Fundamentals of Tangential Flow Filtration (TFF)
  • Installation, Flushing, Pre-NWP Check
  • Introduction to Lab-scale TFF system
  • UF/DF
  • filter
  • Lab-scale TFF system
Bio-analysis for purification (UV)
  • Understanding Concepts and Process Parameters for the Filing Process (RABS, Isolator, Filing Mechanism)
  • Filling Process Hands-on Practice and Post-filling Net Content Test
  • Solo VPE
Aseptic gowning
  • Aseptic gowning procedure
  • Entry/Exit Procedures for Clean Areas
Aseptic filling
  • Understanding Concepts and Process Parameters for the Filing Process (RABS, Isolator, Filing Mechanism)
  • Filling Process Hands-on Practice and Post-filing Uniformity Test
  • Filling machine
  • mVROC
Understanding Lyophilization Equipment and Principles
  • Introduction to Lyophilizer Equipment and Principles (Components, CIP, SIP)
  • Lyophilizer
Bioanalysis Environment monitoring
  • Environmental Monitoring Methods, Procedures, and Frequency
  • Airbone Particle Analysis Procedures and Hands-on Practice
  • Settling Plate Analysis Procedures and Hands-on Practice
  • Particle Counter
  • Active air monitoring
Bioburden Test
  • Overview of Bioburden Test and Specific Microbial Tests
  • Bioburden Test (Membrane Filter Method, Agar Plate Method)
  • Manifold
  • Vaccum Pump
  • Biosafety Cabinet
Insoluble matter and Foreign particles
  • Visual Inspection for Particulates and Evaluation of Insoluvle Particulate Matter
  • Visual Inspection Booth
  • HIAC
  • Flowcam
HPLC Analysis
  • HPLC Principles and Theory
  • Substance Analysis using HPLC
  • HPLC Method Development
  • HPLC

mRNA Bioprocess Hands-on Training

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Classification Lecture Contents Equipments
Microbal Culture Transformation (E.coli + plasmid)
  • Overview of the weekly
    • Fundamental Characteristics and Applications of mRNA & E. coli
  • Cell Bank Management/ Glycerol stock
  • Transformation(E.coli+ plasmide)
  • Genetic Transformation [Hands-on: Heat Shock Transformation]
    • Chemical Transformation
    • Electroporation
  • Thawing cryovials incubator cell culture
  • Autoclave
  • BSC
  • Deep freezer
Lab-bio reactor
  • Equipment Preparation (Bioreactor Assembly, Sensor Calibration)
    • Basic structure (P&ID)/Lab bioreactor operation (disassembly and assembly)
    • Process flow diagram (PFD)
    • 200 mL seed media preparation inoculation
  • Lab Bio reactor
  • Microscope
  • BSC
  • Incubator
Gram staining, IMViC Test
  • Microbiome Assessment
    • Gram staining/ IMViC Test
  • Gram staining
  • IMViC test
Pilot Bio reactor
  • Pilot-scale Bioreactor Operation (50 L)
    • Inoculation, sampling , and measuring
    • Basic structure (P&ID)
  • Harvest preparation
  • Pilot bioreactor
Centrifuge and Cell distruption
  • Centrifugation : Comparison of Tubular, Disk stack and Laboratory Rotor Methods
  • 5L Lab Bioreactor Harvesting, Operation of Laboratory Centrifuge, and 5L culture pallet (cake) Harvesting
  • Cell Lysis : Homogenizer Operation
  • Centrifuge
  • Homogenizer
  • Lab Bio reactor
Purification Filter integrity test
  • Filter Integrity Test (FIT)
    • Introduction of FIT
    • Installation, wetting and operation of FIT
  • Filter integrity tester
Chromatography system understanding
  • Chromatography system
    • Introduction & operation of chromatography system (lab-scale)
    • Operation of the system (process-scale)
  • Lab-scale chromatography system
  • Process-scale chromatography system
pDNA Purification
  • Technical Background and Basic Protocols for plasmid DNA Purification
    • Plasmid isolation and purification
    • Quantification of plasmid DNA
  • Horizontal electrophoresis system
In Vitro Transcription
  • In vitro transcription
    • pDNA linearization
    • Gel electrophoresis
  • Horizontal electrophoresis system
Drug Product Aseptic filling
  • Pre-filled syringe fill finish
    • Restricted access barrier system for aseptic process
    • Aseptic simulation
    • Deliverable volume test
  • Filling machine
  • Balance
mRNA-LNP manufacturing
  • mRNA-LNP manufacturing
    • Microfluidics mixing/Impingement Jets Mixing
    • Particle size and distribution using DLS
  • KNAUER IJM NanoScaler
  • NanoAssemblr™Ignite™
mRNA-LNP quality evaluation 1
  • mRNA-LNP quality evaluation
    • Encapsulation efficacy of mRNA using Ribogreen
    • Quantification of mRNA-LNP using NTA
  • Microplate reader
mRNA-LNP quality evaluation 2
  • mRNA-LNP lipid quantification
    • HPLC-ELSD
    • Critical process parameter
  • HPLC-ELSD
CFF hands-on Training
  • Understanding CFF process by using manual and small scaled CFF system
    • Protein concentration
    • Buffer exchange
  • Manual Assembly
Bioanalysis Microbial Test 1
  • Microbial Test 1
    • Microbial contamination control
    • Rapid microbial test
    • Microbial identification test
  • Microbial limits test pump
  • Rapid microbial test system
  • Rapid microbial test system
Analytical Testing
  • Capillary electrophoresis
    • Sample and mobile phase preparation
    • Capillary electrophoresis introduction & analysis method
    • Data analysis
  • Capillary electrophoresis
Microbial Test 2
  • Microbial Test 2
    • Endotoxin test – kinetic chromogenic assay
    • Calibration curve & reliability
    • Test for interfering factors
  • Microplate reader
  • Multipette
Microbial Test 3
  • Microbial Test 3
    • Bioburden test introduction
    • Membrane filter method
  • Manifold
  • Vacuum pump