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International Training

Appendix I. Tentative Training Agenda

Didactic Training (Online, 3 Weeks): 3 Modules including written Q&A Session for Each Module

Module 1: Biotechnology General (30 Lectures)

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Module 1 Basics for Biopharmaceutical and Bioprocess
Day 1

Introduction to Biopharma Industry (1h)

Biologics Regulation (2h)

  • Regulatory needs and related regulations
  • Definition, characteristics, and types of biopharmaceuticals
  • Biosafety introduction

Cell and Enzyme (3h)

  • Microbial diversity
  • Biomolecules and nucleic acids
  • Function, kinetics, and immobilized system of enzyme
Day 2

Core Technologies of Therapeutics (3h)

  • Gene therapy/Cell therapy
  • Therapeutic antibody

Production of Recombinant Proteins in Prokaryotic Hosts (3h)

  • Regulating transcription
  • Increasing protein stability and secretion
  • Facilitating protein purification
Day 3

Production of Recombinant Proteins in Eukaryotic Cells (3h)

  • Post-translational modification
  • Yeast expression system
  • Protein engineering

Cell Growth (3h)

  • Quantifying cell growth, Quantification of product
  • Fermentation data
  • Continuous manufacturing
Day 4

How Vaccines Work (3h)

  • Principle of vaccination immunity
  • Classification of vaccine
  • Mechanism of vaccine

Vaccine Registration and International Cooperation (3h)

  • Vaccine registration
  • International Cooperation
Day 5

GMP for Biopharmaceuticals (3h)

  • Introduction of GMP for biopharmaceuticals
  • GMP for manufacturing
  • GMP for quality: QA, QC

Module 2: Bioprocess General (30 Lectures)

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Module 2 Vaccine Manufacturing Process
Day 1

Bioprocessing Basics & Aseptic Processing (3h)

  • Aseptic process overview
  • FDA guide to aseptic processing
  • Aseptic Technique and HAI(Healthcare Associated Infections)
  • Preventing infections using aseptic technique
  • Aseptic field management

Upstream Processing (3h)

  • Bioprocessing for biopharmaceutical manufacturing
  • Cell line generation
  • Upstream bioprocess
Day 2

Downstream Processing (3h)

  • Introduction of downstream processing
  • Harvest
  • Chromatography
  • Tangential flow filtration
  • Virus inactivation and virus clearance

mRNA Medicines & LNP (3h)

  • mRNA Vaccine & carrier
  • mRNA-LNP formulation & production I
  • mRNA-LNP production II & Analysis
Day 3

Vaccine Manufacturing Process: DNA and mRNA (3h)

  • DNA vaccines
  • mRNA vaccines
  • Case study

Formulation (Stability and Quality Control, Quality Issues for Advanced Products) (3h)

  • Backgrounds on dosage form and drug product
  • Formulations and stability with analytical tools
  • Quality of injectables – visible & subvisible particles
Day 4

Lyophilization (Freeze-drying, Unit Operation, Cycle Development, Understanding and Monitoring Process) (3h)

  • Process definition
  • Unit operations/Lyo-cycle and monitoring
  • Process understanding and quality

Performance Qualification and Process Validation for Vaccine (3h)

  • Process qualification and process validation for vaccine
  • Process development for vaccine
  • What is QbD (Quality by Design)?
  • Applying quality by design to vaccines
  • Critical process parameters, Critical quality attributes
Day 5

Vaccine Manufacturing Process: Drug Product (DP) (Fill and Finish) (3h)

  • Compounding
  • Filling
  • Aseptic process simulation

Recent Trends in Vaccine Research and Development (3h)

  • Vaccine paradigm shift after COVID-19
  • Vaccine development: Korean perspective
  • Global perspectives on future vaccines

Module 3: Introduction to Regulatory Affairs (30 Lectures)

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Module 3 Regulation of Biopharmaceuticals
Day 1

Biopharmaceutical Regulatory Affairs (RA) in Korea (2h)

  • Role of Government agencies
  • Regulatory Affairs for Pharmaceuticals

ICH Guidelines (4h)

  • Overview, Practice in Korea
  • Efficacy/Safety guidelines
  • Quality/Multidisciplinary guidelines
  • ICH M9: Biopharmaceutics Classification System-based biowaivers
Day 2

CMC (Chemistry, Manufacturing and Control) (4h)

  • Overview of drug development process
  • Understanding the importance of CMC
  • CMC readiness for IND and BLA (NDA)
  • Developing CMC strategy and management

Pharmacopeial and International Collaboration (2h)

  • USP-NF Overview/ How to use USP-NF/ Standard setup and available resources/ Pharmacopeial and international collaboration
  • USP Biologics / mAb standards and resources / Vaccine
Day 3

Nonclinical Drug Development (4h)

  • New Drug Modality
  • Nonclinical Study
  • Nonclinical Pharmacology Study
  • Nonclinical Toxicology Study

Accelerated Approval of COVID-19 Vaccine during the Pandemic (1h)

  • Clinical development of COVID-19 vaccine
  • Equitable access & broad distribution to the global
  • Korea examples
Day 4

Clinical Research Industry Trends and International Standards (4h)

  • Global and Korea Clinical Research Industry Trends
  • ICH GCP(E6) and Relevant Guidelines
  • Regulation & Guideline for Clinical Research in Korea
  • IND Submission & Approval Process in Korea

Drug Reimbursement and Health Technology Assessment in Korea (3h)

  • National Health Insurance System/ Drug reimbursement in the NHIS
  • Health Technology Assessment in NHIS(1,2)
  • Post-listing policies/ Lessons from HTA in Korea
Day 5

The Korea Drug Approval-Patent Linkage System (3h)

  • Introduction to Korean Patent Law
  • The Korea Drug Approval-Patent Linkage(1,2)

Post Marketing Surveillance of Pharmaceuticals (3h)

  • Pharmacovigilance and spontaneous adverse event reporting
  • Signal detection and case examples
  • Status of PV system in Asia-Pacific countries
※ training schedule and curriculum are subject to change depending on circumstances.

Hands-on Training at K-NIBRT (3 Weeks): Basic Skill Development for mRNA Vaccine Bioprocess

Week 1: Fermentation

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Module 1 Fermentation
Day 1
  • Introduction to Gene Transformation (Chemical-transformation, Electro-transformation)
  • Microbial Subculture (Liquid, Solid Media) Transformation (E.coli + Plasmid) Stock - Media Preparation
Day 2
  • Equipment Preparation (Reactor Assembly, Sensor Calibration)
  • Basic structure (P&ID)/Lab bioreactor operation (disassembly and assembly)
  • Process flow diagram (PFD)
Day 3 AM
  • Microbiome Assessment
  • Gram staining/IMViC test
Day 3 PM
  • Equipment Preparation
  • 5L lab reactor assembly, sensor calibration
  • 200ml seed media preparation inoculation
Day 4 AM
  • Single Use Operation
  • Basic structure, operation practice
  • Welder, Sealer, SUB-Bag Leak Integrity
Day 4 PM
  • Pilot-scale bioreactor operation (50 L)
  • Inoculation, sampling, and measuring
  • Basic structure (P&ID)
  • Harvest preparation
Day 5
  • Centrifuge (Lab-scale Centrifuge, Pilot-scale Centrifuge)
  • Cell disruption (homogenization)
  • Centrifuge operation (disassembly and assembly)

Week 2: RNA synthesis & Purification

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Module 2 RNA synthesis & Purification
Day 1

Technical Background and Basic Protocols for pDNA Purification & In Vitro Transcription

  • Plasmid isolation and purification
  • Quantification of pDNA
Day 2

In vitro transcription

  • Restriction enzyme digestion
  • In vitro transcription
  • Gel electrophoresis
Day

Chromatography System

  • Separation technology for bioprocesses
  • Introduction & operation of chromatography (lab-scale)
  • Operation of the system (process-scale)
  • Chromatography Column Packing and evaluation
  • Preparation resin slurry
  • Column packing
  • Evaluation of the column packing
  • Unpacking a column
Day 4

Tangential Flow Filtration (TFF)

  • Installation and operation of small UF/DF
  • Operation of TFF system
Day 5

Filter integrity test

  • How to check filter integrity
  • Trouble shooting sterile filter integrity inspection

Week 3: Finalization (Fill & Finish) & Bioanalysis for Quality Control

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Module 3 Finalization (Fill & Finish) & Bioanalysis for Quality Control
Day 1 AM

Cleanroom gowning

  • Principle of cleanroom
  • Gowning procedure
  • Gowning qualification
Day 1 PM

Microbial Test 1

  • Bioburden test introduction
  • Membrane filter method
Day 2

Capillary electrophoresis

  • Sample and mobile phase preparation
  • Capillary electrophoresis introduction & analysis method
  • Data analysis
 

Microbial Test 2

  • Endotoxin test – kinetic chromogenic assay
  • Calibration curve & reliability
  • Test for interfering factors
Day 3

mRNA-LNP manufacturing process

  • Microfluidic chips
  • Impingement Jets Mixing (simulation)

LNP Characterization

  • Encapsulation Efficacy
  • Particle size & Size distribution
Day 4 AM

LNP lipid quantification

  • HPLC operation
  • ELSD detector principle
  • Lipid quantification
Day 4 PM

Aseptic filling

  • Restricted access barrier systems
  • Air sampling using settle plates
  • Glove microbial monitoring by contact plates
Day 5

Microbial Identification

  • Extract DNA
  • PCR & Cycle sequencing
  • Sequence the DNA
  • Identify the organism
※ training schedule and curriculum are subject to change depending on circumstances.

Site Tour (1 Week)

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Day Method (Topic)
Day 1
  • K-VCAST tour
  • Introduction of K-VCAST and responsibility Site tour
  • Overview of Vaccine Quality Control
Day 2

K-Bio or MFDS tour

  • Introduction of K-Bio or MFDS
  • Role of K-Bio or MFDS
  • Site tour
Day 3

Expert Talk about Quality Affairs or Regulatory Affairs

  • Conversations between experts and trainees on specific topics
Day 4

Utility system for biomanufacturing

Day 5
  • Yonsei University Severance Hospital Tour at Shinchon Campus, Yonsei University
  • Completion Ceremony with Banquet
※ training schedule and curriculum are subject to change depending on circumstances.
  • Bioprocessing Technology Training Center
  • Address : Room 204, Bioprocessing Technology Training Center, 85, Songdogwahak-ro, Yeonsu-gu, Incheon, 21983, Republic of Korea
  • Tel : +82-32-713-9834    E-mail : knibrt@yonsei.ac.kr
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